Controls Engineer Job at LVI Associates, Houston, TX

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  • LVI Associates
  • Houston, TX

Job Description

Controls Engineer - Houston, TX

Position Overview: A leading engineering firm is seeking a Controls Engineer for its Houston, TX office. This hybrid role involves DCS/PLC/SCADA/HMI programming, hardware designs, network architecture design, instrumentation/electrical designs, and check-out/start-up support.

Technical Responsibilities:

  • Deliver process control systems including programming, hardware designs, network architecture, instrumentation/electrical designs, and check-out/start-up support.
  • Learn, follow, and improve project execution tools, standards, and techniques.
  • Provide process control system software/hardware design, development, and startup under lead engineer guidance.
  • Prepare project documentation such as user requirements, architecture, control narratives, cause & effect diagrams, test plans, and user training.
  • Routinely test work to ensure quality, accuracy, safety, and alignment with project requirements.

Project Management:

  • Report status to project manager regarding progress, hours estimate-to-complete, and obstacles.
  • Identify potential roadblocks to task completion.
  • Provide input on project risks, best practices, and lessons learned.
  • Address customer requests and evaluate them against project scope.
  • Participate in internal and customer meetings.

Sales and Business Development:

  • Build relationships with client members of assigned projects.
  • Provide input to proposals and estimates.
  • Understand customer needs to offer additional scope and services.

Business Operations:

  • Create personal goals supporting project and business unit goals.
  • Demonstrate engineering economics, entrepreneurialism, risk management, and financial accountability.
  • Collaborate and share knowledge with coworkers.
  • Communicate clearly and professionally.
  • Focus on efficiency and continuous improvement.
  • Maintain personal accountability and integrity.

Project-Specific Responsibilities:

  • Support migration from Wonderware systems to Ignition Vision, including reverse engineering, migrating assets, alarms, and historical data.
  • Work with customers to understand requirements, configure devices, test, rollout, and train SCADA teams.
  • Provide daily support on existing Ignition sites.
  • Develop Ignition Perspective Mobile Projects for facilities.

Minimum Requirements:

  • BS Degree in Engineering (Electrical/Controls, Chemical, Computer, or Mechanical preferred).
  • Strong leadership and client relation skills.
  • Exceptional verbal and written communication skills.
  • Good engineering and documentation practices.
  • Experience with collaboration tools like SharePoint.

Required Experience:

  • 2+ years in system design, development, commissioning/startup, and customer training.
  • Experience with Ignition SCADA, Allen Bradley PLCs, Wonderware Archestra HMI.
  • Ability to read design input documentation such as PFDs, P&IDs, I/O lists, control narratives, cause & effect diagrams, control panel layouts, and testing criteria.
  • Knowledge of programming languages like Ladder, Sequential Function Chart, Structured Text, Function Block Diagrams, and at least one standard language like C++, JavaScript, Python, .NET.
  • Proficiency with Microsoft Outlook, Excel, and Word.

Preferred Experience:

  • Modbus addressing, ABB Totalflow, Emerson ROCs, Redlion, Safety Instrumented Systems (SIS), S88 model, network design, troubleshooting, and maintaining/modifying virtualized environments.
  • DCS/PLC control panel layouts and BOM.

Physical Demands:

  • Ability to travel up to 25%.
  • Seeing, color perception, hearing, clear speech, dexterity in hands, driving (valid driver's license required), lifting, climbing, mounting/dismounting equipment, pushing, and pulling.

Working Environment:

  • Standard office, on-site office, and diverse industrial environments including chemical and biological manufacturing.
  • Frequent PC usage including collaboration tools for project execution.

Project-Specific (Junior's Role):

  • Provide technical guidance on pilot projects using Ignition SCADA, focusing on system architecture, communication protocols, security, and application development.
  • Develop automated solutions for long-term savings in development and support.
  • Communicate with third-party vendors on customer interests.
  • Support commissioning of new sensors and applications as required.

Required Experience:

  • Ignition SCADA, CirrusLink MQTT Module, Ignition Scripting.

Preferred Experience:

  • REST APIs, Modbus Addressing, Allen Bradley PLCs, Ignition SiteSync LoRaWAN Module, Ignition Edge, and Ignition Cloud Edition.

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